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MRD 1 & 2 CYLINDER UNSHIELDED NOMENCLATURE
Illustration # | Part # | MRD1A | MRD2A | Description Of Part | Quanity Used |
1 | NT 6-12 | --- | --- | NUT, hexagon - magnet rotor shaft (without coupling) | 1 |
2 | WA 5-12 | --- | --- | WASHER, lock - magnet rotor shaft (without coupling) | 1 |
3a | PK 5238 | --- | --- | SEAL, dust - base mounted magneto | 1 |
3b | PK 5237 | --- | --- | Seal, oil - flange mounted magneto | 1 |
4a | HG 52536 | HG 52536 | HG 52534 | HOUSING, magneto - 45mm base mounting - includes illustrated parts 6 on MRD1A and 5 & 6 on MRD2A | 1 |
4b | HG 52538 | HG 52538 | HG 52541 | HOUSING, magneto - 35mm base mounting - includes illustrated parts 6 on MRD1A and 5 & 6 on MRD2A | 1 |
4A | GA 52155 | --- | --- | GASKET, vertical flange mounting magneto | 1 |
4B | see Part Variations | HG 52537 | HG 52532 | HOUSING, magneto - vertical flange mounting - includes illustrated parts 6 on MRD1A and 5 & 6 on MRD2A | 1 |
4C | HG 52539 | HG 52539 | HG 52540 | HOUSING, magneto - horizontal flange mounting - includes illustrated parts 6 on MRD 1 A and 5 & 6 on MRD2A | 1 |
5 | PN 1056 | --- | --- | PIN, locating - distributor plate | 2 |
6 | PN 1001 | --- | --- | PIN, locating - breaker plate | 1 |
X7a | SC 1519 | --- | --- | SCREW, fastening - ventilator cover | 2 per cover |
7b | see Part Variations | --- | --- | SCREW, fastening - ventilator plate | 2 per plate |
8a | CV 52324 | --- | --- | COVER,ventilator | 2 |
8b | CV 52324 | --- | --- | COVER,ventilator | 1 |
8c | PL 52441 | --- | --- | PLATE, covering ventilator | 2 |
8d | PL 52525 | --- | --- | PLATE, covering - ventilator | 1 |
9 | GA 52216 | --- | --- | GASKET,ventilator | 2 |
10 | SC 1334 | --- | --- | SCREW, set coil | 2 |
11 | CL 51237 | --- | --- | COIL ASSEMBLY, complete - includes illustrated parts 12 and 14 | 1 |
12 | SP 52289 | SP 52291 | SP 52289 | SPRING, coil contact | 1 |
14 | CB 52199 | ---- | ---- | CABLE, coil | 1 |
16 | IS 222 | ---- | ---- | WASHER, insulation - magnet rotor ball bearing | 1 per ball bearing |
17 | IS 52266 | ---- | ---- | STRIP, insulation - magnet rotor ball bearing | 1 per ball bearing |
18a | BB 60226 | ---- | ---- | BEARING, ball - magnet rotor | 1 |
18b | BB 60226 | ---- | ---- | BEARING, ball - magnet rotor | 2 |
19 | WA 52231 | ---- | ---- | WASHER, grease retaining - magnet rotor ball bearing | 1 |
20 | WA 1513 | ---- | ---- | WASHER, spacing - magnet rotor | 2 |
21 | KY 11-4 | ---- | ---- | KEY, Woodruff - magnet rotor | 1 |
22a | see Part Variations | RT 52286 | RT 52298 | ROTOR, magnet - clockwise rotation | 1 |
22b | See Part Variations | RT 52287 | RT 52299 | ROTOR, magnet - counter-clockwise rotation | 1 |
23a | WA 61 | ---- | ---- | WASHER, equalizing - magnet rotor shaft (.012" thick) | as required |
23b | WA 106 | ---- | ---- | WASHER, equalizing - magnet rotor shaft (.007" thick) | as required |
23c | WA 107 | ---- | ---- | WASHER, equalizing - magnet rotor shaft (.004" thick) | as required |
23d | WA 1009 | ---- | ---- | WASHER equalizing - magnet rotor shaft (.002" thick) | as required |
24a | BK 52300 | ---- | ---- | BREAKER PLATE ASSEMBLY, complete - includes illustrated parts 25, 26, 28 to 30a, 31„ and 34 to 39 | 1 |
24b | BK 52302 | ---- | ---- | BREAKER PLATE ASSEMBLY, complete - includes illustrated parts 25, 26, 30b, 31, and 34 to 39 | 1 |
25 | SC 1132 | ---- | ---- | SCREW AND LOCKWASHER, fastening - condenser lead and breaker lever spring | 1 |
26 | CW 5279 | ---- | ---- | CONDENSER, complete | 1 |
28 | BG 52160 | ---- | ---- | BEARING, breaker plate | 1 |
29 | PK 5217 | ---- | ---- | WICK, felt - lubricating breaker plate bearing | 1 |
30a | BK 52157 | ---- | ---- | PLATE, breaker - includes illustrated parts 28 and 29 | 1 |
30b | BK 52302 | ---- | ---- | PLATE, breaker - only | 1 |
X31 | WK 5263 | ---- | ---- | WICK, felt - cam lubricating… | 1 |
34 | | ---- | ---- | BRACKET ASSEMBLY, contact point - includes illustrated parts 38 and 39 | 1 |
35 | EC 1099 | ---- | ---- | CLIP, terminal - coil cable retaining | 1 |
36 | SC 1132 | ---- | ---- | SCREW AND LOCKWASHER, fastening - contact point bracket assembly and condenser | 3 |
37 | WA 72613 | ---- | ---- | WASHER, plain - lower contact point bracket fastening screw | 1 |
38 | WA 1333 | ---- | ---- | WASHER, contact lever stud… | 1 |
39 | SP 1074 | ---- | ---- | SPRING, ring - contact lever stud | 1 |
41 | SC 1230 | ---- | ---- | SCREW AND LOCKWASH, fastening - breaker assembly | 3 |
43 | GA 5261 | ---- | ---- | GASKET, distributor plate | 1 |
44 | BR 563 | ---- | BR 563 | BRUSH WITH SPRING, distributor plate | 1 |
45 | DP 52520 | ---- | DP 52520 | PLATE, distributor - includes illustrated part 47 | 1 |
45A | DP 52524 | DP 52697 | ---- | PLATE, distributor | 1 |
45B | --- | WA 1102 | ---- | WASHER, plain - distributor plate cable | 1 |
45C | --- | NT 5232 | ---- | NUT, insulation - distributor plate cable | 1 |
46a | CB 52185 | ---- | ---- | CABLE ASSEMBLY, high-tension - includes illustrated parts 45B, 45C and 54. | 1 |
46b | CB 52182 | ---- | ---- | CABLE ASSEMBLY, high-tension - includes illustrated part 54. | 1 |
46c | --- | ---- | ---- | CABLE ASSEMBLY, high-tension - (25" long) - includes illustrated part 54 | 1 |
47A | --- | ---- | IS 76562 | INSULATION, high-tension cable | as required |
47 | WA 52232 | ---- | WA 52232 | WASHER, felt - distributor plate | 1 |
48A | RT 52288 | ---- | RT 52288 | ROTOR, distributor | 1 |
48 | GA 52145 | ---- | GA 52145 | GASKET, distributor plate cap | 1 |
49 | DP 52560 | ---- | DP 52521 | CAP, distributor plate… | 1 |
50 | SC 1528 | ---- | SC 1528 | SCREW, WASHER AND LOCKWASHER, fastening - distributor plate cap | 3 |
52 | SC 1529 | SC 1524 | SC 1529 | SCREW, WASHER AND LOCKWASHER, fastening - distributor plate (upper) | 2 |
53 | SC 1530 | SC 1524 | SC 1530 | SCREW, WASHER AND LOCKWASHER, fastening - distributor plate (lower) | 2 |
54 | FP 81953 | ---- | ---- | terminal - cable CLIP | 1 per cylinder |
55 | SD 52194 | ---- | ---- | STUD, grounding… | 1 |
58 | CB 52211 see Part Var. | ---- | ---- | CABLE ASSEMBLY, grounding | 1 |
60 | WA 1543 | ---- | ---- | WASHER, insulation - grounding stud | 1 |
61 | IS 51478 | ---- | ---- | WASHER, insulation - grounding stud | 1 |
62 | IS 52479 | ---- | ---- | BUSHING, insulation - grounding stud | 1 |
63 | WA 1278 | ---- | ---- | WASHER, insulation - grounding stud | 1 |
64 | WA 72613 | ---- | ---- | WASHER, plain - grounding stud | 1 |
65 | WA 6-4 | ---- | ---- | WASHER, lock - grounding stud | 1 |
66 | NT 3-4CA | ---- | ---- | NUT, fastening - grounding stud | 2 |
67 | WA 21-4 | ---- | ---- | WASHER, shakeproof - grounding stud | 2 |
68 | EC 5268 | ---- | ----- | SPRING WITH KNOB, grounding | 1 |
69 | SC 1380 | ---- | ---- | SCREW, blocking | 1 |
**1 | see Part Variations | ---- | ---- | IMPULSE COUPLING ASSEMBLY - for parts and illustration, see Coupling Section… | 1 |
**Not Illustrated
MRD 1 & 2 CYLINDER PARTS LIST FOR BASIC TYPE UNSHIELDED MAGNETOS
1, 2, 101, 102 - 45mm Base Mounting 31, 32, 301, 302 - Vertical Flange Mounting
51, 52, 501, 502 - 35 mm Base Mounting 41, 42, 401, 402 - Horizontal Flange Mounting
"E" Gap: 1-2 mm Point Opening: .014-.018"
Magneto type designations ending in odd numbers denote CCLW rotation as viewed from the drive end. Magneto type designations ending in even numbers denote CLW rotation as viewed from the drive end.
Basic magnetos having type designations in the 100 and 500 Series (Examples: MRD1A101 & MRD2A502)aresupplied with ICB2A1 or 2 impulse couplings depending on rotation.
Basic magnetos having type designations in the 300 and 400 Series (Example: MRD2A301 & MRD1 A401) are supplied with ICA2A1 or 2 impulse couplings, depending on rotation.
Basic magnetos having type designations ending in one or two digit numbers (Examples: MRD1A2, & MRD2A31) are not supplied with impulse couplings.
The part, or parts, affected by this reissue is indicated by a X at the left of the illustration number.
STANDARD BASIC MAGNETO PARTS
Ill. # | Part # | Ill. # | Part # | Ill. # | Part # | Ill. # | Part # |
1 | NT 6-12 | 16 | IS222 | 28 | BG 52160 | 55 | SD 52194 |
2 | WA 5-12 | 17 | IS 52266 | 29 | PK 5217 | 58 | CB 52211 |
3a | PK 5238 | 18a | BB 60226 | 30 | BK 52157 | 60 | WA 1543 |
3b | PK 5237 | 19 | WA 52231 | *31 | WK 5263 | 61 | IS 51478 |
4A | GA 52155 | 20 | WA 1513 | 34 | BK 52203 | 62 | IS 52479 |
5 | PN 1056 | 21 | KY 11-4 | 35 | EC 1099 | 63 | WA 1278 |
6 | PN 1001 | 23a | WA 61 | 36 | SC 1143 | 64 | WA 72613 |
*7a | SC 1519 | 23b | WA 106 | 37 | WA 72613 | 65 | WA 6-4 |
8a | CV 52324 | 23c | WA 107 | 38 | WA 1333 | 66 | NT 3-4CA |
9 | GA 52216 | 23d | WA 1009 | 39 | SP 1074 | 67 | WA 21-4 |
10 | SC 1334 | 24a | BK 52300 | 41 | SC 1230 | 68 | EC 5268 |
11 | CL 51237 | 25 | SC 1132 | 43 | GA 5261 | 69 | SC 1380 |
14 | CB 52199 | 26 | CW 5279 | 54 | FP 81953 |
NOTE: On basic magnetos, grounding spring (Ill. # 68) is assembled on the left hand side of the magneto housing as viewed from the drive end.
BASIC MAGNETO PART VARIATIONS
Ill. # | MRD1A | MRD2A |
4a | HG 52536 | HG 52534 |
4b | HG 52538 | HG 52541 |
4B | HG 52537 | HG 52532 |
4C | HG 52539 | HG 52540 |
12 | SP 52291 | SP 52289 |
22a | RT 52286 | RT 52298 |
22b | RT 52287 | RT 52299 |
44 | --- | BR 563 |
45 | --- | DP 52520 |
45A | DP 52697 | --- |
45B | WA 1102 | --- |
45C | NT 5232 | --- |
47A | --- | IS 76562 HG 52534 |
47 | --- | WA 52232 |
48A | --- | RT 52288 |
48 | --- | GA 52145 |
49 | --- | DP 52521 |
50 | --- | SC 1528 |
52 | SC 1524 | SC 1529 |
53 | SC 1524 | SC 1530 |
ALL OTHER ILLUSTRATED PARTS USED ON VARIATIONS OF THESE MAGNETOS.
SERVICE PARTS LIST
For 1 Cylinder Non-Basic Unshielded Magnetos
MAGNETO CODE
Part variations within the following group of magnetos are indicated by a code number, or a combination of code numbers, in the "Magneto Code" column.
Example: Illustration number 5, part number PN 1056--- distributor plate locating pin, is applicable to magnetos 14 and 15 only, namely MRD1A314 and MRD1A316.
Code # | MRD Mag Var | MRD Basic Mag | Installation # | Customer Name | Used on Engine Model |
1 | 1A7 | 1A1 | H 7 | Roth Mfg. Co. | Steam Generators, Gas Engine Models- |
2 | 1A8 | 1A2 | H 8 | Homestead Valve Co. | Steam Jenny |
3 | 1A10 | 1A2 | H 1010 | Roth Mfg. Co. | Steam Generators, Gas Engine Models |
4 | 1A11 | 1A1 | H 1011 | Roth Mfg. Co. | Steam Generators, Gas Engine Models |
5 | 1A12 | 1A2 | H 1012 | Roth Mfg. Co. | Steam Generators, Gas Engine Models |
6 | 1A16 | 1A2 | H 116 | Koehring Waterous Ltd.- | - |
7 | 1A471 | 1A41 | H 147 | Electro Diesel de Mexico | - |
8 | 1A108(*2) | 1A102 | H 118 | Caterpillar Tractor Co. | - |
9 | 1A110(*2) | 1A102 | H 120 | Caterpillar Tractor Co. | - |
10 | 1A112(*2) | 1a102 | H 122 | H. M. Peterson | Rotary Internal Combustion |
11 | 1A307 | 1A301 | H 1307 | Witte Engine Works | - |
12 | 1A308 (*1) | 1A302 | H 1308 | White Roth Machine Corp. | L, 0 |
13 | 1A309(*2) | 1A301 | H 1309 | Witte Engine Works | - |
14 | 1A314(*2) | 1A302 | H 1314 | Novo Engine Co. | BA 23 |
15 | 1A316(*2) | 1A302 | H 1316 | Novo Engine Co. | DA 33 |
16 | 1A407(*1) | 1A401 | H 1407 | Witte Engine Works | B-5X6, C-6X8 |
17 | 1A408(*1) | 1A402 | H 1408 | Motors Nacionales S.A. | MONAC models 325 HP, 729 HP |
18 | 1A409(*2) | 1A401 | H 1409 | Climax Engineering Co. | C-46, C-66, C-96 |
19 | 1A411(*2) | 1A401 | H 1411 | - | ZC-346, ZC503 (Fairbanks Morse) |
20 | 1A412(*2) | 1A402 | H 1412 | - | Z (Fairbanks Morse) |
21 | 1A413(*3) | 1A401 | H 1413 | Witte Engine Works | 98 |
Part Variations
Ill. # | Part # | Mag Code | Ill. # | Part # | Mag Code |
---|
3a | PK 5237 | 4, 5 | 45 | DP 52520 | 14, 15 |
4a | HG 52601 | 1, 3, 4, 5 | 45A | DP 52524 | 18 |
4B | HG 52656 | 11 | 46a | CB 52185 | 2 |
4B | HG 52607 | 12 | 46b | CB 52182 | 14, 15 |
4B | HG 52626 | 13 | 47 | WA 52232 | 14, 15 |
4B | HG 52532 | 14, 15 | 48A | RT 52288 | 14, 15 |
4c | HG 52544 | 7, 16, 17 | 48 | GA 52145 | 14, 15 |
4c | HG 52545 | 18 | 49 | DP 52560 | 14, 15 |
4c | HG 52543 | 19, 20 | 50 | SC 1528 | 14, 15 |
4c | HG 52675 | 21 | 52 | SC 1529 | 14, 15 |
5 | PN 1056 | 14, 15 | 53 | SC 1530 | 14, 15 |
7b | SC 124-8CA | 8, 9 | 58 | CB 52218 | 12, 21 |
7b | SC 1381 | 21 | **1 | ICB 2A2 10 deg | 8 |
8b | CV 52324 | 21 | **1 | ICB 2A2 15 deg | 9 |
8c | PL 52441 | 8, 9 | **1 | ICB 2A80 0 deg | 10 |
8d | PL 52525 | 21 | **1 | ICA 2A1 10 deg | 11 |
12 | SP 52289 | 14, 15 | **1 | ICA 2A2 12 deg | 12 |
18b | BB 60226 | 6 | **1 | ICA 2A43 10 deg | 13 |
22a | RT 52312 | 2, 6, 10 | **1 | ICA 2A2 20 deg | 14 |
22a | RT 52216 | 3 | **1 | ICA 2A24 20 deg | 15 |
22a | RT 52290 | 14 | **1 | ICA 2A27 30 deg | 16 |
22a | RT 52316 | 15 | **1 | ICA 2A36 15 deg | 17, 20 |
22b | RT 52301 | 1 | **1 | ICH 2A5 25 deg | 18 |
24b | BK 52305 | 6 | **1 | ICA 2A35 15 deg | 19 |
30b | BK 52302 | 6 | **1 | ICH 2A19 7 deg | 21 |
44 | BR 563 | 14, 15 | - | - | - |
FOR ALL OTHER REQUIRED PARTS, REFER TO THE APPLICABLE BASIC MAGNETO
*1. Grounding spring assembled on right hand side of magneto housing as viewed from drive end.
*2. Grounding spring assembled on left hand side of magneto housing as viewed from drive end.
*3. Grounding terminal and ventilator cover (Ill. # 8b) assembled on right hand side of magneto housing with the ventilator covering plate (Ill. # 8d) and ventilator gasket (Ill. # 9) assembled to left hand side of housing, as viewed from the drive end.
**1 Not Illustrated.
For 2 Cylinder Non-Basic Unshielded Magnetos
MAGNETO CODE
Part variations within the following group of magnetos are indicated by a code number,or a combination of code numbers, in the "Magneto Code" column.
EXAMPLE: Illustration number 8c, part number PL 52441 - ventilator covering plate,is applicable to magneto 1 only, namely MRD 2A107.
Code
Number |
MRD
Magneto
Variation |
MRD
Basic
Magneto |
Installation
Number |
Customer |
Used On
Engine Model |
1 |
2A1071
|
2A101 |
H 217 |
Caterpillar Tractor Co.
|
D50, DG5, D70, D75 starting engines for D9900 power unit
|
|
|
|
|
|
|
2 |
2A3072-3 |
2A301 |
H 2307 |
Hercules Motors Corp. |
BXH |
3 |
2A3182 |
2A302 |
H 2318 |
Hercules Motors Corp. |
NXA, NXB |
4 |
2A3201 |
2A302 |
H 2320 |
Novo Engine Co. |
CWR-47, CWR-66 |
5 |
2A3222 |
2A302 |
H 2322 |
Wisconsin Motors Corp. |
TF |
6 |
2A4094 |
2A401 |
H 2409 |
Caterpillar Tractor Co. |
Experimental Engines |
PART VARIATIONS
Ill. Number | Part
Number |
Magneto Code
|
Ill.
Number |
Part Number | Magneto Code |
4B |
HG 52542 |
3 |
58 |
CB 52218 3,5 |
3, 5 |
4C |
HG 52655 |
G |
**1 |
ICB 2A1- 30'
| 1 |
7b |
SC 124-8CA |
1 |
------ |
ICA 2A5 -10°
| 2 |
8c |
PL 52441 |
1 |
------ |
ICA 2A10 -10° | 3 |
22a |
RT 52294 |
4, 5 | ------ |
ICA 2A24 - 20' | 4 |
46b |
CB 52183
|
4 | ------ |
ICA 2A82 - 30°
| 5 |
c |
CB 52184
| 4
| ------- |
ICA 2A1-15° | 6 |
FOR ALL OTHER REQUIRED PARTS, REFER TO THE APPLICABLE BASIC MAGNETO.
1.Grounding spring assembled on left side of magneto housing as viewed from drive end.
2.Grounding spring assembled on right hand side of magneto housing as viewed from drive end.
3. Gear #51019A (not supplied by American Bosch) is assembled to this magneto.
4.Grounding terminal assembled on right hand side of magneto housing as viewed from drive end.
**Not Illustrated
END
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